A World Leader in the Manufacture of Fuel Cell Plates

Precision Micro is a world leader in the manufacture of metallic, bi-polar, fuel cell plates for PEM, solid oxide, direct methanol and alkaline fuel cell stacks. and has the largest, dedicated manufacturing plant in Europe.

Using Precision photo etching technology, Precision Micro produces a wide range of bespoke flow field plates that are economical, have low inbuilt stresses and are burr free. It is now generally accepted that metallic plates offer the most compact, efficient and economical solution for fuel cell stack production. Precision Micro manufactures plates from 316 Stainless Steel and Titanium as well as nickel and other more exotic metals.

The main benefits over traditional graphite plates are well documented and may be summarized as follows:

• Superior volumetric and gravimetric power densities
• Thinner plates enable more space efficient stacks
• Unrivalled ruggedness and durability for long life
• Design flexibility
• Excellent inherent corrosion resistance
• Low cost per kW performance
• Outstanding thermal and electrical conductivity
• Lower overall system cost

Precision Micro's high-volume, photo etching production facilities enable production volumes to be manufactured economically and timely. The quality levels maintained in precision photo etching are invariably higher than those achieved by pressing; the finished plates being burr and stress free.

Because the process requires no hard tooling, prototypes can be produced from designs in a matter of hours. The low initial cost of tooling assists those adopting a lower risk commercial strategy while plate design changes can be accommodated without incurring prohibitive tool modification costs.

Precision Micro has been involved in the design and production of fuel cell plates for over 15 years pushing the boundaries of Photo Etching to meet the ever more stringent demands of fuel cell manufacturers, helping them approach or achieve their goals in terms of size, durability, power density and cost per kW.

Conductive fuel cell plates within a stack act as an anode for one cell while acting as a cathode for an adjacent cell. The plates incorporate flow channels for fluid feeds and may also feature conduits for thermal management (cooling). Precision Micro has pioneered the 'corrugated' fuel cell plate design where off-set front and back side channels are interlaced, reducing stack height while improving cooling effect. In these instances the combined channel depth is greater than the overall material thickness.

The majority of fuel cell plate designs fall within the thickness range 0.1mm to 2.0mm making them highly suited to the etching process. The ideal design uses off-set channels with the combined channel depth being equal to or greater than the thickness of the material, allowing through thickness feature to be produced and the parts to be etched clear of the sheet in a single process.

Although the fuel cell plate materials are inherently corrosion resistant, this can be further improved by coating without detrimentally affecting the plates conductivity characteristics. Precision Micro has worked closely with a leading chemical company as a result of early collaboration during a DTI project. The Company has a range of coatings… one of which has been developed specifically to address the needs of stack developers seeking the advantages of metallic plates. These coatings have proved particularly advantageous when used on stainless steel and titanium plates. Performance highlights have been their ability to reduce the corrosion rate of stainless steel by over 90%.