Benefits at a glance
- AS 9100/TS 16949-accredited
- No rough, granular edges
- No expensive hard tooling
- Low-cost design iterations – fast
- Burr-and stress-free – metal temper and magnetic properties unaffected
- 100% tighter tolerances than the industry standard
Aluminium and its alloys have always proved difficult to machine. Its ductility means it work-hardens when punched. Heat reflectivity makes it challenging to laser cut.
Similarly, with photo etching, the process is not straightforward. Aluminium releases heat energy during etching, resulting in a rough, granular edge.
100% tighter tolerances than the industry standard
To achieve smooth, accurate etch profiles, an innovative approach to etchant chemistry is required.
Precision Micro has developed a proprietary method for etching aluminium and its alloys, producing edge profiles comparable to those etched in stainless steel, to tolerances ±10% material thickness. That’s a 100% improvement on the industry standard for aluminium etching.
Aluminium’s light weight means greater fuel efficiency and lower carbon emissions. As the world’s only AS 9100- and TS 16949-accredited photo etching company, Precision Micro specialises in photo etching aluminium components for automotive and aerospace.
- Photo etched helicopter air intake grilles are light weight and retain material properties during manufacture.
- Heater plates stacked and used in aircraft dehumidifiers require multiple designs which can be set-up cost-effectively with photo etching and include smooth channels to improve air flow.
- Compact, shaped heat exchanger plates can be photo etched with complex channel and pin arrays, reducing footprint and improving the thermal management of aircraft engines.
- Delicate, aluminium-clad Kapton ribbon tweeters can be etched with ultra-fine 0.025mm tracks, improving audio speaker frequency response.
- Aluminium car interior components, such as dials, dashboard fascias and instrument covers, are machined with high-definition logos, surface textures and profiles.
Want to know more?
The basic principles of photo etching can be demonstrated in nine process steps.
Created to guide you through designing for the photo etching process, outlining achievable tolerances and component features.
With backgrounds which include CAD, machining, technical and operations planning, our sales engineers have the photo etching know-how to answer your questions.